Prodotti-Laminating glass lines

Prodotti

LAMINATED GLASS LINE

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- Hydraulic loading and undloading tilting table with high payload
- Available: full automatic loading/unloading system by means of robot or gantry loader/unloader 
- Fully automatic glass squaring and assembly
- Available: full automatic PVB application, PVB cutting and trimming
- PVB unwinder with overhead structure and up to 24 PVB rolls capability
- Ovens with hybrid heating system by means of infrared lamps (with SCR power regulation) and forced air convection system by means of top and bottom powerful motorfans that blow and recirculate the air through specific designed channels
- Available: shuttle system for automatic loading/unloading of the autoclave racks

 

Glass width

Glass length

2.600 mm

3.600/4.500/5.100 mm

2.800 mm 

5.100/6.000 mm

3.300 mm

6.000/8.000/12.000 mm

 

Configuration

Available

Straight line configuration

U shape configuration

Z shape configuration

L shape configuration

Loading Tilting Table
Heavy glass unloading capacity by means of hydraulic tilting system
Horizontal washer
6/8 brushes with low e.capability - Motorized opening
Automatic glass squaring
Very accurate also for shape glass
Automatic PVB laying system
High speed bridge - Automatic cross cutting after PVB application
Overhead PVB unwinder
Platform for PVB roll change and maintenance
Automatic glass assembly
Suction cups transfer for automatic glass assembly with shape glass capability
Trimming conveyor
Narrow conveyor with telescopic width adjustment system
Trimming conveyor
Pop up system with caster rollers for easy PVB trimming
Automatic PVB trimming system
no. 4 motorized cutting heads with automatic adjustment and positioning
Nip roll
Heavy frame
Multilayer lamination
High pressing power
Multilayer lamination
Ovens with forced air convection system
Press with motors and servodrive control
Accurate system for uniform pressing with shape glass
Unloading tilting table
Heavy glass unloading capacity by means of hydraulic tilting system
Automatic gantry loader/unloader
Tilting table with motorized arms
Autoclave rack shuttle
Motorized shuttle for automatic loading of the rack into the autoclave
 
ROBOTIC HANDLING

IMG_0355

 
- Endless flexibility
- Designed according to the application
- Fast setup time no need for big volumes
- Throughput increase and takt-time shortening
 

Features

Sizes

Max glass sizes

3.300x6.000 mm

Max glass weight

700 Kg

 

Glass process

Application

Cutting line

Loading/Unloading

Insulating glass line

Loading/Unloading

Double edgers

Loading/Unloading

Vertical arrising/grinding 

Loading/Unloading

 Tempering oven Loading/Unloading
 Printing/painting line Loading/Unloading
 CNC vertical/horizontal Loading/Unloading
IG line loading
Double edger with U shape
One robot for loading/unloading
Cutting table loading
Robot runs on shuttle railing system, picking the glass from the storage
Robot on overhead platform
For space saving
HORIZONTAL WASHERS

HW2000_4_br

 
- Stainless steel made AISI 304
- Pre-wash with high pressure pump
- Motorized opening up to 450 mm for maintenance and for processing glass from 3 to 25 mm
- Each brush is driven by specific motor
- Inclined blowers and high pressure/powerful fan ensure drying speed up to 12 m/min
- Cascade system on water tanks for lower clean water consumption
- Conductivity system to check water quality on tanks
- Automatic glass thickness checking and washer adjusting system
 

Glass width

Brushes

1.600 mm

4/6/8

2.000 mm

4/6/8

2.300 mm

4/6/8

2.600 mm

4/6/8

 2.800 mm 4/6/8
 3.300 mm 4/6/8
Soft brushes on top for low-e.glass
Air Knives with inclination
Motorized opening
Enable perfect washing and drying
 



 
ROBOTIC LINE FOR PVB/SENTRY TRIMMING
LAMINATED GLASS FINISHING AFTER AUTOCLAVE CYCLE

Gasp

 
- Laminated glass is loaded on the vertical conveyors then robot trims the PVB/SG on the edges and sucks stripes with vacuum system
- Robot runs on shuttle and guides for trimming glass up to 2700x4000 mm, bigger glass sizes upon request
Trimming robot placed on shuttle
Shuttle runs on railing system
Clean trimmed glass edge
Suction cups hold glass from the back part

 

GANTRY LOADER/UNLOADER AND STOCK SELECTOR

gantry_loader
- Gantry system is combined to our conveyor table with motorized tilting arms
- Gantry moves on high speed motorized railing system; lifting and lowering by means of motorized system with chain; tilting system by means of motorized system
- Each suction cups has individual miniejector system that enables to pick all different glass sizes and even shapes without any adjustment
- Suction cups with automatic valve to ensure vacuum circuit capability for few minutes even in case of air or electric failure
- Tandem capability enable to pick simoultaneously two glass side by side (glass should have the same thickness and max max lenght of 3.500 mm)
- Available: motorized moveable racking system for continous loadign/unloading

 

Features

Sizes

Min glass

500 x 1.500 mm

Max glass

3.300 x 8.000 mm

Payload

2.500 kg

 

Configuration

Available

Automatic Loader for cutting, laminating or any other processing line

Automatic Unloader for cutting, laminating or any other processing line

Stock selector in combination with glass racks storage or moveable automatic stocking system


BUFFER AND SORTING SYSTEM

sorting_system_and_robotic_loading

 
- Available for glass and for IG glass units
- High speed shuttle system
- Sorting system can be combined with robot for automatic loading/unloading of the glass/IG units from/to the racks
Integration with robot
Robot load/unloads glass into/from racks
Rotating platform for continous unloading

 




 
STOCKING SYSTEM FOR GLASS AND STONE SLABS

robot1

 
- Glass and slabs are automatically unloaded from delivery rack to storage slots
- 70 storage slots, each with capacity 3 t
- Robot unload the glass/slab from the storage and load into the cutting table

 

Features

Sizes

Max glass/slabs sizes

3.000x3.300 mm

Max glass/slabs weight

600 Kg

High speed shuttle
Stone slab handling
Suction cups automatic change

 

AUTOMATIC HARPS UNLOADING SHUTTLE

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- Shuttle unloads glass from 4 different harp racks with speed up to 100 m/min
- Glass sizes up to 1500x2400 mm
- Automatic glass sizes checking
- Robot picks the glass from the shuttle or from the A/L racks and load into IG line or any other vertical/horizontal processing line
Shuttle picks glass from harp
Robot pick glass from the shuttle
Robot loads the glass on the IG line